FDS Glass Corporation                       

PVC Machinery: Welding

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PVC Automatic Welding/Cleaning Production Line AWCL-100
Function:
lFor fabricating European style pvc window and door, automatic realizing the welding, transferring and cleaning of
pvc window and door.

Features:
lComposed of welding, conveyer, manipulator and corner cleaning units. lFully adopt square guide, linear bearing motion, high precision.lServo system and industrial PC control with high stability. lCAD/CAPP/CAM can be available in the computer by auto programming and auto selecting processing program.
lBarcode reader available, getting the processing data by reading the identification code. lOptimizing design of program for complete welding— conveying—cleaning with high efficiency. lSatisfy the volume-production and high visual demand of enterprise.
Features of welding unit:
lHorizontal structure with enhanced rigidity design for stable running.
lParticular locating and heating integrative structure, using square guide bearing motion which is compact, stable, and reliable.
lWelding head adopts transmission device of dual step belt with high precision location. lWelding head adopts parallel welding technology, which can realize the product with good appearance and high corner strength.
lAutomatic size tolerance compensation, welding size with high precision. lQuick-change special magnetic welding fixture, improving the working efficiency. lSpecial automatic profile un-loading device. lDouble stack welding of frames or sashes by customer ′s requirement. lOut load the window and convey in order after welding.

Features of cleaning unit:
lEquipped with high efficient servo-system, and automatic fast cleaning nearly all the welding seam.
lParticular device of fast corner rotating and inner locating, which can improve the entire production efficiency and
accurate location of welding frame or sash. lUp-side-down mounting of cylinder for the tools installation,
reliable rigidity. lAdopt high speed steel tool design and linear bearing motion, the cleaning effect can reach the European window and door fabrication level.
lAutomatic profile recognition, and automatic processing program conversion. lMore than 100 series profiles cleaning without change tool. lCircular interpolation and line interpolation function to ensure the good cleaning result.
Conveyer and Manipulator: lAutomatic convey after welding.
lDouble manipulators design, servo-driving system control, square guide motion, high production efficiency.
lParticular holding design of manipulator, accurate holding and fast feeding with high efficiency.  



Double Cross Four Point Welding Machine SHS4A-90
Function:
lSHS3A:Cross Welding, the welding of the complex windows system solution. It can accomplish single crosswelding of mullion, and the welding between mullion and frame, such as ┠╋┫ ┠┫.
lSHS4A:Cross Welding, the welding of the complex windows system solution. It can accomplish double crosswelding of mullion, and the welding between mullion and frame ,such as ┠╋╋┫ ┠╋┫ ┠┫.
Features:
lHigh welding efficiency increases by 4 times than common welding machine. (SHS3A-90) lHigh welding efficiency increases by 6 times than common welding machine. (SHS4A-90) lOne time welding accomplished, corner welding strength is increased largely.
lWelding form is selectable and flexible with movement system of welding head.
lSuper rigidity structure design to ensure the welding stability.
lWelding head adopts high precision linear bearing system to ensure the high precision.
lCross-welding head adopts synchronous feeding methods, the welding corner strength is high.
lUsing fixing plate to ensure the high precision positioning, completely meet the criterion of European welding style.
lCylinder, Solenoid, PLC, Low-voltage electrical parts are selected strictly with high quality reliability.
lOutput product transferring system could work separately or corporately.
lSuitable for complex cell window welding, and high quality requirement of finished window product.  


Eight Point Welding Machine CNC SHP8W-CNC-3000
Function:
The welding cell of the complex windows system solution.
It can weld the frame of the complex windows in one time, efficiency increased by 5~6 times, such as .
Features:
The head adopts special rigidity design which has a rigid structure to increase the welding range and suit to the complex window production mode.
Horizontal lay and adopts the strengthened rigidity design, firm and stable.
The moving part of head adopts linear bearing totally which can ensure the work precision.
Adopts particular surface orientation system which can ensure the high precision.
Particular know-how which increases the strength of the welding corners.
The time of the heating starts from the time of the heating plate fixed at the right place which is in accordance with the criterion of European welding style.
Can fix four kinds of V-type welding head at the right place automatically, easy adjustment.
2mm general welding and 0.2mm colored profile seamless welding is available and can be transferred by adjustment.
Adopts roller type to change teflon and shorten the down time.
Controlled by imported seven axes CNC system which can compensate the error of the size, and increase the precision of the welding size.
The whole machine adopt high quality electrical、pneumatic and mechanical parts which makes it reliable.
With high speed automatic feed profile system to increase the production efficiency.
  High-grade and stable bed ensure aesthetics and ergonomics which can reduce the operator′s work.
17 inches control screen together with the graphical interfaces to ensure the operation easy.
 


Six Point Welding Machine CNC SHP6W-CNC-3000
Function:
It can accomplish welding of 日、工 and Rectangle, and the efficiency increases by 3 times.
Features:
The head adopts special rigidity design which has a rigid structure to increase the welding range and suit to the complex window production mode.
Horizontal lay and adopt the strengthened rigidity design, firm and stable.
The moving part of welding head adopts linear bearing totally which can ensure the work precision.
Adopt particular surface orientation system which can ensure the high precision.
Particular know-how which increases the strength of the welding corners.
The time of the heating starts from the time of the heating plate fixed at the right place which is in accordance to the criterion of European welding style.
Can fix four kinds of V-type welding head at the right place automatically, easy adjustment.
2mm general welding and 0.2mm colored profile seamless welding is available and can be transferred by adjustment.
Adopts roller type to change teflon and shorten the down time.
Controlled by imported five axes CNC system which can compensate the error of the size, and increase the precision of the welding size.
The whole machine adopts high quality electrical, pneumatic and mechanical parts which makes it reliable.
With high speed automatic feed profile system to increase the production efficiency.
High-grade and stable bed ensure aesthetics and ergonomics which can reduce the operator′s work.
17 inches control screen together with the graphical interfaces to ensure the operation easy. 


Horizontal Four Point Welding Machine CNC Parallel Welding Type:HRW-3000BG
Function:
lLatest machine type used for top grade white profile and color profile welding automatically.
Features:
lIt can realized automatic conversion from 0.2mm to 2mm lHorizontal lay and adopt the strengthened rigidity design,stable and reliable.
lThe head design with special rigidity, adopts super rigidity design can suit the requirement of corlor profile welding.
lThe moving part of head adopts square guide linear motion pare with stable and reliable performance.
lSpecial Know-How technique keeps high corner strength and quality.
lProfile fixture can be easy to change fast for top grade window and door production.
lImported whole CNC system and high-quality electrical and pneumatic system which makes it reliable.
lOptimized programme design with high production efficiency.
lSpecial automatic profile un-loading device and reduce labor intensity.
lIt can be convenient for production line to form automatic welding/cleaning production line.
lSuitable for volume and high-quality production of PVC window and door.  

Vertical Four Point Welding Machine CNC Type: VRW-3000BG
Function:
lLatest machine type used for top grade white profile and color profile welding automatically.
Features:
lIt can realized automatic conversion from 0.2mm to 2mm.
lThe head design with special rigidity, adopts super rigidity design can suit the requirement of color profile welding.
lThe moving part of head adopts square guide linear motion pair with stable and reliable performance.
lUnique synchronization and special Know-How technique keeps high corner strength and quality.
lProfile fixture can be easy to change fast for top grade window and door production.
lImported whole CNC system and high-quality electrical and pneumatic system which makes it reliable.
lAutomatic size tolerance compensation, welding size with high precision.
lOptimized programme design with high production efficiency.
lSuitable for volume and high-quality production of PVC window and door.

Two Head Y-Shape Welding Machine SHY2-120
Function:
lUsed for welding two Y-shapes between mullion and frame in one time.
Features:
lMachine heads move freely, load and unload profile conveniently.
lProfile fixture can locate automatically and suit for different kinds of profiles.
lPLC controls welding process with high reliability.
lAll parameters are adjustable continuously in order to maintain the demands of different profiles’ welding technology lWelding profile size has high precision.
lAdopt high-quality electric and pneumatic components, with high reliability.
lOperation panel arrangement with the ergonomic design principles, runs conveniently.



Three Head Seamless Color Profile Welding Machine SHZ3HB-120�3500

Function:
lUsed for seamless welding for PVC color profile, and automatically realize the weld seam cleaning of upper
and lower sides after welding such as ┏┓ ┏┳┓ ┳ .
Features:
lIt can be realized 0.2mm welding of color PVC profile, and automatically clean the upper and lower sides after
welding. That is ideally complete the cleaning of upper and lower in cleaning process.
lLess than a minute for profile welding and cleaning, increase the efficiency.
lAll motion pair adopted linear bearing guide system, increased processing precision, ensure the reliability
and stability of the machine.
lAdopt high-quality electrical and pneumatical components with high stability.
lAdjustable positioning distance, heating distance and feeding distance, ensured the optimal welding quality.
lSpecial profile fixture can be installed, which improves the appearance of welding products, welding strength
increased by 20%.
lIndependent adjustable clamp pressure can ensures the welding flatness of the profile.
lAdopt feeding limited system in the middle head, change from the corner welding to the mullion welding
automatically and quickly.
lSpecial Know-How technique which produces very high-quality color PVC windows and doors. 



Two Head Seamless Color Profile Welding Machine SHZ2HA-260�4000

Function:
lUsed for seamless welding for PVC color profile, and automatically realize the weld seam cleaning of upper and
lower sides after welding.
Features:
lIt can be realized 0.2mm welding of colored PVC profile, and automatically clean the upper and lower sides after
welding. That is ideally complete the cleaning of upper and lower in cleaning process.
lLess than a minute for profile welding and cleaning, increase the efficiency.
lAll motion pair adopted linear bearing guide system, increases processing precision, ensure the reliability and
stability of the machine.
lThe max. welding height reach to 260mm, and two pieces profiles welding (less than 120mm) at one time is available by change the double layer profile fixture.
lAdjustable positioning distance, heating distance and feeding distance, ensures the optimal welding quality.
lSpecial profile fixture can be installed, which improves the appearance of welding products, welding strength increased by 20% lSpecial Know-How technique which produces very high quality color PVC windows and doors.


Four Head Welding Machine SHZ4GC-120�4500 Option CE Type: HW4-120
Function:
lUsed for white and color profile welding, achieve following type welding: ┏、┳、╋、┳┳、┳┳┳、┳┳┳┳ 、┏┳┓ 、┏┳┳、┏┳┳┓、┏┓、┏┓┏┓. The profiles are inserted and clamped into the machine by the operator in a fixed sequence.
The welding operation then follows automatically when the operator presses the automatic running button.
Features:
l2mm general welding and 0.2mm color profile seamless welding, is available and can be adjusted manually.
lRound guide linear bearing, precise parts and strictly assembling process, high stability.
lCylinders, solenoid valves, PLC and low-voltage electric components and pneumatic components etc are all selected strictly, which ensures high reliability.
lEquipped with quick change device, back position plate with pneumatic feeding structure, realizes corner and V-notch welding quick change, easy operation and practice.
lRigid grasp structure is adopted to the profile positioning system, which could strictly guarantee welding loss and high welding accuracy.
lHeating-in position timing control, strict conforming with the European standard, ensures high welding corner strength and small fluctuation range.
lKeep good appearance quality when welding color profile.
lEspecially suitable for high-grade windows manufacturing. 


Four Head Welding Machine SHZ4-120�4500
Function:
lUsed for corner and mullion welding of PVC profile.
Features:
lFour head can work separately or corporately, flexible combination.
lPLC controls the welding action / program, high reliability.
lFree angle welding of right machine head.
lParameters can be set to meet various profiles′processing requirements.
lHigh welding precision.
lAdopt high quality electrical and pneumatical components with high reliability.
lGood welding corner appearance. 



Four Head Welding Machine SHZB/V4 Option CE Type: HTW4-120
Function:
lThis machine is specially designed and manufactured for welding PVC doors and windows. It is possible to weld various window frames or sashes at the same time. The machine has four heads and each one can work independently or cooperate with others to accomplish various welding procedures such as ┏、┳、╋、┏ ┓、┳ ┳、┳ ┳ ┳、┳ ┳ ┳ ┳ 、┏ ┳ ┓ 、┏┳┳、┏┳┳┓、┣┫、┏┓┏┓. The profiles are inserted and clamped into the machine by the operator in a fixed sequence. The welding operation then follows automatically when the operator presses the automatic running button.
Features:
lThe most advanced machine type in Europe.
lIt can be realized automatic conversion from 0.2mm to 2mm.
lRound guide linear motion pare, square guide linear motion pare, small fit clearance; Good rigidity of whole machine; Precise parts and strictly assembling process, high stability.
lCylinders, solenoid valves, PLC and low-voltage electric components and pneumatic components etc are all selected strictly, which ensures high reliability.
lEquipped with quick change device, back position plate with pneumatic feeding structure, realizes corner and V-notch welding quick change, easy operation and practice.
lRigid grasp structure is adopted to the profile positioning system, which could strictly guarantee welding loss and high welding accuracy.
lHeating-in position timing control, strict conforming with the European standard, ensured high welding corner strength and small fluctuation range.
lTwo-step clamping design and emergency stop-pressure release function, conforming with CE standard, ensures high safety.
lEspecially suitable for high-grade and complex windows manufacturing. 

Single Head Welding Machine SH01
Function:
l30°~180°w elding available.
Features:
lEspecially for arc window and special angle window.
lPLC control the welding action program, high reliability. 

Single Head V Welding Machine SHVA-120
Function:
lUsed for┏ 、┳ PVC profile welding and any other angles welding.
Features:
lSpecially suit to arc window, special angle and unusual type of window welding.
lAdopt PLC to control the welding operation and program, high reliable.
lReasonable structure, very stable. lEasy operation and convenient for moving. 

Two Head Welding Machine SHZ2B-165�3500
Function:
lUsed for top grade white profile and color profile welding.
Features:
lThe two head can work separately or corporately to make the ┏ 、┏┓ welding. l2mm general welding and 0.2mm color profile seamless welding, is available and can be adjusted manually.
lSuper large welding range, wide adaptability.
lVariable angle welding function in the right head.
lThe two heads adopt strong rigidity design which can insure long time work stability.
lThe lathe bed and the heads adopt guide linear bearings, high precision.
lCan install special fixture of the welding to increase welding strength and beautify the surface of the welding.
lIt has the clamp limit system, and should be operated by two hands to ensure the safety of the operator.  lAdopt high quality electric, gas parts, which can ensure the long time stability.
lWith CE certificate.